Several Factors Causing Tower Crane Accidents
Release time:
2020-02-04
塔式起重机因其使用的特殊性和结构,其安全隐思存在于安装、使用、管理、自然环境等诸多因素中。 (1)塔式起重机的自身结构因索 塔式起重机钢结构的刚度、稳定性、强度直接影响塔式起重机的安全性。由于起重机在作业过程中受频繁的交变载荷作用,极易使钢结构友生疲劳破枫。如使塔式起重机腹杆焊缝开裂、母材断裂、变形、弯曲等,使结构的刚廑、稳定性、强度降低,使钢结构发生瘦劳破损,破坏钢结构的局部稳定性.引友事故。 (2)电气系统、机构的且素 塔式起重机的工作机构采用电气俸动与控制,优点是控制方便、节傩、成本低等.同时电气元件易实现标准化和通用化,维侈更换方便,易实现各种安全保护。机构电气系统工作状态的好坏,决定着塔式起重机的可靠性、安全性和使用性能.如有损坏和异常.则可能导致事故的发生。如电气系统故障,可导致机构产生冲击振动,造成断轴、断齿而引友事故。离合器、制动器损坏或矢控,可能造成冲车和重物坠落事故。电气绝缘老化或橱坏可能导致触电事故。各种安全装置失效,可能导致倒塔、折臂和重物坠落等事故。如幅度限位或行程限位失效,可能造成大车或小车冲车以至脱轨事故。超载限制器和力矩限制器失效,可能折臂和倒塔事故。 高度限位器失效,可能导致钢丝绳过卷迨成断绳和重物坠落事故。相序保护矢救,在错相和断相情况下.可能造成操作指令紊乱而引发事故。 (3)人为的因素 在诸多塔式起重机事故中。多数事故是因为使用者违章操作或误操作。下面提到的两起事故也有违章操作的因素。 某单位非司机不响铃开车。结果把在轨道上进行维侈的工人压伤。某机械施工公司安装队在检侈TQSOB型塔机时,为更换起重臂拉扳销于,准备先把平衡重取下再换拉板销子,把起重臂与起重绳连结在一起,然后用汽车吊起起重臂。打开起重臂拉板销子,在放下吊臂时,由于平衡重产生的向后倾翻力矩很大,使塔机失去平衡造成平衡臂连同塔尖一起坠落。 拆装过程事故。由于塔身金属结构体高重量大,塔机拆装属高空作业,危险性大,技术性强。在塔机事故中,拆装过程发生的事故占相当大的比例,且都是比较大型的事故。有的塔机拆装不是请专业安装队完成而是由非专业人员来完成。由于安装人员素质不高,没有编制安装方案的能力,没有进行方案选择和力学计算的能力,没有制订科学拆装的能力,这样解决不了作业过程中的新问题或特殊问题,发生事 故是必然的。有的安装质量不合标准,留下了事故隐患。 管理不当。主管单位和安全部门对工作人员培训不够,对各项规章制度理解和施行不够以及对工作现场管理不够等都为事故发生埋下了隐患。有的企业制度不健全,工作人员无章可循,只好凭个人经验进行作业,易出差错;有的企业未施行专人专机,加上各厂机型不同,操作手柄布置不一。所以司机就有可能操作失误;有的工地为了工作需要,把一些工作人员临时组合作业,使指挥、司机、司索人员难以达到作 业协调一致,有的非专业人员或领导临时充当作业人员,不免出现错误和事故;有的企业不注重检修管理,没能把事故隐患消灭在萌芽状态。 (4)自然因索 所谓自然因求丑指人们未能颈见且突发的危害冈索,不以人的意志为转移,有的是不可抗拒的灾害。象地震、洪水、台风.可亩接或间接造成粤故。如塔式起重机制造过程中,结构件残存的内应力过大,使用中应力集中处在外力作用下结构局部应力剧增以至发生构件突然断裂,导致事故,对使用者来说也是不可预见的。还有使用普通结构钢制造的塔式起重机在零下20℃以下作业,会产生脆性断裂,导致受力 构件折断。电网供电电压过低,系统电压降过大,造成电气控制失灵,导致机构失控引发事故。 还有其他因素也可能引发事故,如塔式起重机与高压线或临近的建筑物的安全距离不够,会导致触电或碰撞事故。 塔式起重机基础承压不够,可导致基础失稳,引发倒塔事故。 吊物捆扎不合理或悬挂不利会导致重物坠落事故。塔式起重机的护圈、护栏及安全平台的安全防护措施不符和要求,可能造成人员坠落事故。上述因素都是造成事故的原因,只有遵章操作,加强设备的维护保养,才能消除隐患,确保安全生产。
Because of the particularity and structure of tower crane, its safety lies in the installation, use, management, natural environment and many other factors.
(1) the tower crane's own structure because of the cable
The stiffness, stability and strength of the steel structure of the tower crane directly affect the safety of the tower crane. Due to the frequent alternating load of the crane in the operation process, it is easy to make the steel structure fatigue broken maple. Such as the tower crane girth weld cracking, base metal fracture, deformation, bending, etc., so that the structure of the stiffness, stability, strength reduction, so that the steel structure of the thin labor damage, damage the local stability of the steel structure. A friend accident.
(2) The electrical system, the mechanism and the element.
The working mechanism of tower crane adopts electrical operation and control, which has the advantages of convenient control, saving Nuo and low cost. At the same time, electrical components are easy to achieve standardization and generalization, easy to replace, easy to achieve a variety of safety protection. The working condition of the mechanism electrical system determines the reliability, safety and performance of the tower crane. If there is damage and abnormal. This can lead to accidents. Such as electrical system failure, can cause the mechanism to produce shock vibration, resulting in broken shaft, broken teeth and lead friends accident. Clutch and brake damage or vehicle control may cause crash and heavy objects. Electrical insulation aging or cabinet damage may lead to electric shock accident. Failure of various safety devices may lead to accidents such as falling towers, folding arms and heavy objects. If the amplitude limit or stroke limit fails, it may cause the cart or trolley to rush and even derail. Overload limiter and torque limiter failure, possible folding arm and tower fall accident.
Failure of the height limiter may lead to over-rolling of the wire rope, breaking of the wire rope and falling of heavy objects. Phase sequence protection vector rescue, in the case of misphase and phase failure. Operation instructions may be disordered to cause accidents.
(3) Human factors
In many tower crane accidents. Most of the accidents are due to the user's illegal operation or misoperation. The two accidents mentioned below also have the factor of illegal operation.
A non-driver of a unit does not ring the bell to drive. As a result, the workers who were performing dimensional extravagance on the track were crushed. When the installation team of a machinery construction company inspected the TQSOB tower crane, in order to replace the lifting arm pull pin, it was prepared to remove the balance weight first and then replace the pull plate pin, connect the lifting arm with the lifting rope, and then lift the lifting arm by car. Open the boom pull plate pin, when the boom is lowered, the backward tilting moment generated by the balance weight is very large, which causes the tower crane to lose balance and causes the balance arm to fall together with the tower tip.
Disassembly process accident. Due to the high weight of the metal structure of the tower body, the disassembly and assembly of the tower crane is a high-altitude operation, which is dangerous and highly technical. In the tower crane accidents, the accidents occurred in the process of disassembly and assembly account for a large proportion, and they are relatively large accidents. Some tower crane disassembly and assembly is not done by professional installation teams but by non-professionals. Due to the low quality of the installation personnel, the lack of the ability to prepare the installation plan, the lack of the ability to select the plan and calculate the mechanics, and the lack of the ability to formulate scientific disassembly and assembly, new problems or special problems in the operation process cannot be solved and accidents occur.
Therefore, it is inevitable. Some installation quality is not standard, leaving the accident hidden danger.
Mismanagement. Insufficient training of staff by competent units and safety departments, insufficient understanding and implementation of various rules and regulations, and insufficient management of work sites have laid hidden dangers for accidents. Some enterprise system is not perfect, the staff has no rules to follow, had to rely on personal experience to carry out the operation, easy to make mistakes. Therefore, the driver may make mistakes in operation. In some construction sites, some staff members are temporarily combined to work in order to meet the needs of the work, making it difficult for the commanders, drivers and department personnel to achieve the work.
Industry coordination, some non-professional personnel or leaders temporarily act as operators, inevitably errors and accidents; Some enterprises do not pay attention to maintenance management and fail to nip the hidden dangers of accidents in the bud.
(4) Natural causes
The so-called natural cause of ugliness refers to people's failure to see and sudden harm to Gonso, not to be transferred by human will, some are irresistible disasters. Like earthquakes, floods, typhoons. Can be mu connected or indirectly caused by Guangdong. For example, in the manufacturing process of tower crane, the residual internal stress of the structural parts is too large, and the local stress of the structure under the action of external force in the use of stress concentration increases sharply, resulting in sudden fracture of the components, resulting in accidents, which is also unpredictable for users. There are also tower cranes made of ordinary structural steel operating below minus 20 ℃, which will produce brittle fracture and lead to stress.
Component broken. The power supply voltage of the power grid is too low and the system voltage drop is too large, which causes the electrical control failure and causes the accident caused by the out-of-control mechanism.
There are other factors that can also cause accidents, such as insufficient safety distance between the tower crane and the high-voltage line or adjacent buildings, which can lead to electric shock or collision accidents.
Tower crane foundation pressure is not enough, can lead to foundation instability, causing the tower fall accident.
Unreasonable strapping or unfavorable suspension of hanging objects will lead to heavy objects falling accident. The safety protection measures of the guard ring, guardrail and safety platform of the tower crane do not meet the requirements, which may cause personnel falling accident. The above factors are the causes of the accident. Only by operating in accordance with the regulations and strengthening the maintenance of equipment can we eliminate hidden dangers and ensure safe production.
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